Wilmington's First Solar Carport | Commercial Case Study

Project Snapshot

• System Size: 56.6 kW
• Panels: 222
• Estimated Energy Savings: ~$1,000/month 
• Primary Objective: Reduce energy expenses and support sustainability initiatives
• Installation Type: Single-axis solar carport structure
• Notable Distinction: First solar carport constructed within Wilmington city limits

The Client & Operational Context

New York Forwarding Services (NYFS) is a global freight forwarding and logistics company with a facility located near the North Carolina State Port in Wilmington. As part of ongoing sustainability efforts, the company wanted to reduce operating expenses, lower reliance on grid electricity, and make better use of available space on the property.

Following a previous solar installation experience with an out-of-state contractor that resulted in roof damage and long-term service limitations, NYFS wanted a locally based partner with experience designing systems specifically for coastal conditions and the ability to provide ongoing support when needed.

The Challenge

The project required developing a solar system that could generate meaningful energy savings while also serving a functional purpose for daily operations. Rather than reinstalling rooftop solar, NYFS chose to pursue a carport structure that would provide shaded coverage for trucks and equipment while generating on-site electricity.

Engineering the structure presented significant challenges due to the site’s proximity to the river and the demanding wind load requirements of the coastal environment. Soil conditions, structural reinforcement, waterproofing considerations, and urban permitting coordination all required careful planning and execution.

The Strategy

Multi-Use Solar Infrastructure

The system was designed to serve dual purposes: generating renewable energy while providing covered parking and protection for operational vehicles. 

Coastal-Engineered Design

The carport structure was specifically engineered for Wilmington’s coastal conditions, including 130 MPH wind load requirements and challenging soil conditions near the riverfront. 

Local Installation Expertise

Given the client’s previous experience with an out-of-state installer, emphasis was placed on responsive local support, long-term serviceability, and familiarity with regional environmental conditions. 

Optimized Solar Production

The array was designed using a 7-degree tilt and single-axis configuration to maximize solar exposure and annual energy production. 

The Solution

The final installation included a 56.6 kW solar carport system composed of 222 solar panels and five inverters mounted on a steel-reinforced support structure extending 10 feet into the ground.

The system was engineered to meet strict geotechnical and wind load requirements while integrating seamlessly into the facility’s operational footprint. By utilizing a carport configuration instead of rooftop mounting, the project created additional functional value for the site while avoiding future roof-related concerns

The Results

Financial Impact

The solar carport reduces electricity expenses by nearly $1,000 per month, helping stabilize long-term operating costs while generating on-site renewable energy. 

Operational Impact

The structure provides shaded protection for trucks and equipment while generating power for facility operations. The system was designed for long-term durability in a coastal environment and is expected to provide decades of reliable energy production. 

Community Impact

System Performance Snapshot

• 56.6 kW solar carport system
• 222 solar panels and 5 inverters
• First solar carport in Wilmington city limits
• Coastal-engineered steel support structure
• Nearly $1,000 in monthly electricity savings

Why It Matters

This project demonstrates how solar infrastructure can go beyond traditional rooftop installations to provide additional operational value. By combining energy generation with functional site improvements, the solar carport maximizes usable space while reducing electricity costs.

It also highlights the importance of regional expertise in coastal environments. Proper engineering, local experience, and long-term service support were critical to delivering a durable system capable of performing reliably in Wilmington’s challenging conditions.

Client Perspective

"This is a win-win situation for everyone. The company benefits from lower electricity bills, our employees have a way to keep trucks out of the hot sun and rain, and we produce clean energy to give back to the environment." --Jim Augusta, President, New York Forwarding Services